We are engaged in manufacturing, supplying and exporting huge gamut of Wiring Harness. These are designed and developed in our state-of-the-art manufacturing unit. We make use of the best quality raw materials like metals, plastic and alloys to fabricate these products. Further, these materials are procured from the most well-known vendor base in the market. Henceforth, they are renowned for their superior quality and high durability. We offer all these products in various colors, sizes and dimensions, as per the clients’ requirements.
We offer :
With the constant support of our robust team of experts, we are engaged in manufacturing, supplying and exporting huge gamut of Electronic Control Device Wiring Harness Assembly. These are highly demanded for their distinctive attributes and cost effectiveness. Henceforth, these are mostly used in diverse industrial applications. Also, we are considered as a specialist in offering harness solutions for Flip flop and toggle applications. With our total quality control policy, we ensure to conduct vigorous quality control tests on the entire range of products.
Following are the features of Electronic Control Device Wiring Harness Assembly:
The Primary Objective of Popular Systems is to Manufacture High Quality Assembly Wiring Harness Adapter. The Main Agenda of the Company Since Inception Has Been to Provide Its Customers with World Class Products at Competitive Prices and Fortify Consumer Trust.
Our Commitment to Total Quality Management is Supported by Strategic Planning, Process Analysis and Implementation. from the Moment Your Order is Received, a Cross-functional Team is Dedicated to Your Needs from Product Definition, Through Launch and on to Program Assessment Where We Identify Opportunities for Continuous Improvement
Fully Automatic Wire Cutting Striping and Crimping Machine – 1 No
Wire Cutting and Stripping Machine – 4 No
Multi Core Cable Cutting and De-sheathing Machine – 1 No
Pneumatic Core Stripper – 2 Nos
Wire Cutting Stripping and Twisting Machine – 1 No
Microprocessor Based Battery Cable Cutting Machine – 1 No
Pneumatic Cable Outer Jacket Removal Machine – 1 No
Pneumatic Crimping Machine for Scattered Terminals–5 Nos
Semi Automatic Crimping Machines – 10 Nos
Electronic Crimping Presses – 15 Nos
Applicators – 25 Nos
Toggle Crimping Machines – 30 Nos
Wire Stripping and Twisting Machines - 5 Nos
Soldering Station – 10 Nos
Coupler Assembly Station – 3 Nos
Air Compressor ( 3 Hp and 5 Hp) – 1 No Each
25 Kva Generator – 1 No
Microprocessor Based Harness Tester- 2 Nos
(1024 Points and 64 Points)
We Are an Iso 9001:2008 Firm.
Popular Systems Invests Heavily on Testing Procedures and Protocols to Ensure Trouble Free, Reliable Outputs. We Have a Mating Inspection Section, Coupler Seating Position-inspection Section and Harness Tester to Ensure High Quality Delivery.
Raw Materials Used for Production:
We Use Lapp (Single/Multi Core) Cables, Armored Cables,shielded Cables and Also Pvc Wires for Manufacture of Our Harnesses.we Use Imported Connectors Such as Sumitomo, Tyco, Berg and Molex for Specific Applications of Our Customers. We Also Have Good Tie-ups with Best Manufacturers of Couplers and Terminals in India. Polyamides and Master Batches from Srf and Dupont.
We Make Assembly Wiring Harness for the Speedometers, Tank Units and Electrical Gauges. We Make Harnesses for Elevators, Metering Pumps, Programmed Doors,textile Machines, Mold Machine Controllers Etc..
We Make Around Five Million Crimps Per Month and We Have Ambitious Expansion Plans to Make Around Ten Million Crimps Per Month .
We Maintain Competitiveness with the Following Steps
•procurement of Raw Materials from the Most Cost Effective Sources,
•keeping the Least Inventory.
•adoption of the Best Process to Increase Productivity to the Optimum Level.
•adoption of the Latest Techniques,
•value Engineering as a Continuous Process
•best Utilization of Machinery, Man Power, Space, Power, Etc., to Gain the Maximum Efficiency.
•best Quality Product with Competitive Price.
•100% Acceptance with Customers (Zero Defects)
All the Products Manufactured Cater to the Specific Requirements of the Clients. We Manufacture Products According to the International Standards. Our Performance and Commitment Are the Key for Our Success. We Make and Believe in Absolute Honesty and Transparency in Our Dealings with Our Clients and Business Associates.
The primary objective of Popular Systems is to manufacture high quality Assembly wiring harnesses. The main agenda of the company since inception has been to provide its customers with world class products at competitive prices and fortify consumer trust.
Our commitment to Total Quality Management is supported by strategic planning, process analysis and implementation. From the moment your order is received, a cross-functional team is dedicated to your needs from product definition, through launch and on to program assessment where we identify opportunities for continuous improvement
Fully Automatic Wire Cutting striping and crimping machine – 1 no
Wire cutting and stripping machine – 4 no
Multi core cable Cutting and de-sheathing machine – 1 no
Pneumatic core stripper – 2 nos
Wire cutting stripping and twisting machine – 1 no
Microprocessor based Battery cable Cutting Machine – 1 no
Pneumatic Cable outer jacket removal machine – 1 no
Pneumatic Crimping machine for Scattered terminals–5 nos
Semi automatic crimping machines – 10 nos
Electronic Crimping Presses – 15 nos
Applicators – 25 nos
Toggle crimping machines – 30 nos
Wire stripping and twisting machines - 5 nos
Soldering station – 10 nos
Coupler assembly station – 3 nos
Air Compressor ( 3 Hp and 5 Hp) – 1 no each
25 KVA Generator – 1 no
Microprocessor based Harness tester- 2 nos
(1024 POINTS AND 64 POINTS)
We are an ISO 9001:2008 firm.
POPULAR SYSTEMS invests heavily on testing procedures and protocols to ensure trouble free, reliable outputs. We have a mating inspection section, coupler seating position-inspection section and harness tester to ensure high quality delivery.
Raw Materials Used For Production:
We use Lapp (Single/Multi core) cables, armored cables,Shielded cables and also PVC wires for manufacture of our harnesses.We use imported connectors such as Sumitomo, Tyco, Berg and Molex for specific applications of our customers. We also have good tie-ups with best manufacturers of couplers and terminals in India. Polyamides and Master batches from SRF and DUPONT.
We make assembly wiring Harness for the Speedometers, Tank Units and Electrical Gauges. We make harnesses for Elevators, Metering pumps, Programmed doors,Textile machines, Mold machine controllers etc..
We make around Five million crimps per month and we have ambitious expansion plans to make around Ten million crimps per month .
We maintain competitiveness with the following steps
•Procurement of Raw Materials from the most cost effective sources,
•Keeping the Least Inventory.
•Adoption of the best process to increase Productivity to the optimum level.
•Adoption of the latest Techniques,
•Value Engineering as a Continuous Process
•Best utilization of Machinery, Man Power, Space, Power, etc., to gain the maximum efficiency.
•Best Quality product with competitive price.
•100% acceptance with customers (Zero defects)
All the products manufactured cater to the specific requirements of the clients. We manufacture products according to the International Standards. Our performance and commitment are the key for our success. We make and believe in absolute honesty and transparency in our dealings with our clients and business associates.