Electronics Wiring Harness

The Primary Objective of is Popular Systems  to Manufacture High Quality Assembly Wiring Harnesses. the Main Agenda of the Company Since Inception Has Been to Provide Its Customers with World Class Products at Competitive Prices and Fortify Consumer Trust.
Infrastructure
Manufacturing/Focused Factory
Our Commitment to Total Quality Management is Supported by Strategic Planning, Process Analysis and Implementation. from the Moment Your Order is Received, a Cross-functional Team is Dedicated to Your Needs from Product Definition, Through Launch and on to Program Assessment Where We Identify Opportunities for Continuous Improvement
Machineries
Fully Automatic Wire Cutting Striping and Crimping Machine – 1 No
Wire Cutting and Stripping Machine – 4 No     
Multi Core Cable Cutting and De-sheathing Machine – 1 No
Pneumatic Core Stripper – 2 Nos
Wire Cutting Stripping and Twisting Machine – 1 No
Microprocessor Based Battery Cable Cutting Machine – 1 No
Pneumatic Cable Outer Jacket Removal Machine – 1 No   
Pneumatic Crimping Machine for Scattered Terminals–5 Nos
Semi Automatic Crimping Machines – 10 Nos
Electronic Crimping Presses – 15 Nos
Applicators – 25 Nos
Toggle Crimping Machines – 30 Nos
Wire Stripping and Twisting Machines - 5 Nos
Soldering Station – 10 Nos
Coupler Assembly Station – 3 Nos
Air Compressor ( 3 Hp and 5 Hp) – 1 No Each
25 Kva Generator – 1 No
Microprocessor Based Harness Tester- 2 Nos
(1024 Points and 64 Points)
Quality
We Are an Iso 9001:2008 Firm.
Popular Systems Invests Heavily on Testing Procedures and Protocols to Ensure Trouble Free, Reliable Outputs. We Have a Mating Inspection Section, Coupler Seating Position-inspection Section and Harness Tester to Ensure High Quality Delivery.
 Product Information
Raw Materials Used for Production:
We Use Lapp (Single/Multi Core) Cables, Armored Cables,shielded Cables and Also Pvc Wires for Manufacture of Our Harnesses.we Use Imported Connectors Such as Sumitomo, Tyco, Berg and Molex for Specific Applications of Our Customers. We Also Have Good Tie-ups with Best Manufacturers of Couplers and Terminals in India. Polyamides and Master Batches from Srf and Dupont.
We Make Assembly Wiring Harness for the Speedometers, Tank Units and Electrical Gauges. We Make Harnesses for Elevators, Metering Pumps, Programmed Doors,textile Machines, Mold Machine Controllers Etc..
Production Capacity
We Make Around Five Million Crimps Per Month and We Have Ambitious Expansion Plans to Make Around Ten Million Crimps Per Month .
Competitivenes…
We Maintain Competitiveness with the Following Steps
•procurement of Raw Materials from the Most Cost Effective Sources,
•keeping the Least Inventory.
•adoption of the Best Process to Increase Productivity to the Optimum Level.
•adoption of the Latest Techniques,
•value Engineering as a Continuous Process
•best Utilization of Machinery, Man Power, Space, Power, Etc., to Gain the Maximum Efficiency.
•best Quality Product with Competitive Price.
•100% Acceptance with Customers (Zero Defects)
 All the Products Manufactured Cater to the Specific Requirements of the Clients. We Manufacture Products According to the International Standards. Our Performance and Commitment Are the Key for Our Success. We Make and Believe in Absolute Honesty and Transparency in Our Dealings with Our Clients and Business Associates.

Braided Copper Wire offered are suitable to be used for AC rated voltage/DC rated voltages.

 

Specifications:

 

• Available in superior insulated cable construction finish
• Can be produced as per IEC60227,DIN, BS standards
• Available in flexible structure finish
• Comes with bending radius of ≥ 12D
• Having good waterproof characterstics
• Outer sheath provides for higher mechanical performance
• Coming with excellent abrasion resistance property

The Primary Objective of Popular Systems is to Manufacture High Quality Assembly Wiring Harnesses. the Main Agenda of the Company Since Inception Has Been to Provide Its Customers with World Class Products at Competitive Prices and Fortify Consumer Trust. 
Infrastructure
Manufacturing/Focused Factory
Our Commitment to Total Quality Management is Supported by Strategic Planning, Process Analysis and Implementation. from the Moment Your Order is Received, a Cross-functional Team is Dedicated to Your Needs from Product Definition, Through Launch and on to Program Assessment Where We Identify Opportunities for Continuous Improvement
Machineries
Fully Automatic Wire Cutting Striping and Crimping Machine – 1 No
Wire Cutting and Stripping Machine – 4 No      
Multi Core Cable Cutting and De-sheathing Machine – 1 No
Pneumatic Core Stripper – 2 Nos
Wire Cutting Stripping and Twisting Machine – 1 No
Microprocessor Based Battery Cable Cutting Machine – 1 No
Pneumatic Cable Outer Jacket Removal Machine – 1 No    
Pneumatic Crimping Machine for Scattered Terminals–5 Nos 
Semi Automatic Crimping Machines – 10 Nos
Electronic Crimping Presses – 15 Nos
Applicators – 25 Nos
Toggle Crimping Machines – 30 Nos
Wire Stripping and Twisting Machines - 5 Nos
Soldering Station – 10 Nos
Coupler Assembly Station – 3 Nos
Air Compressor ( 3 Hp and 5 Hp) – 1 No Each
25 Kva Generator – 1 No
Microprocessor Based Harness Tester- 2 Nos
(1024 Points and 64 Points) 
Quality
We Are an Iso 9001:2008 Firm.
Popular Systems Invests Heavily on Testing Procedures and Protocols to Ensure Trouble Free, Reliable Outputs. We Have a Mating Inspection Section, Coupler Seating Position-inspection Section and Harness Tester to Ensure High Quality Delivery.
 Product Information
Raw Materials Used for Production:
We Use Lapp (Single/Multi Core) Cables, Armored Cables,shielded Cables and Also Pvc Wires for Manufacture of Our Harnesses.we Use Imported Connectors Such as Sumitomo, Tyco, Berg and Molex for Specific Applications of Our Customers. We Also Have Good Tie-ups with Best Manufacturers of Couplers and Terminals in India. Polyamides and Master Batches from Srf and Dupont.
We Make Assembly Wiring Harness for the Speedometers, Tank Units and Electrical Gauges. We Make Harnesses for Elevators, Metering Pumps, Programmed Doors,textile Machines, Mold Machine Controllers Etc..
Production Capacity
We Make Around Five Million Crimps Per Month and We Have Ambitious Expansion Plans to Make Around Ten Million Crimps Per Month .
Competitivenes…
We Maintain Competitiveness with the Following Steps
•procurement of Raw Materials from the Most Cost Effective Sources, 
•keeping the Least Inventory. 
•adoption of the Best Process to Increase Productivity to the Optimum Level. 
•adoption of the Latest Techniques, 
•value Engineering as a Continuous Process 
•best Utilization of Machinery, Man Power, Space, Power, Etc., to Gain the Maximum Efficiency. 
•best Quality Product with Competitive Price. 
•100% Acceptance with Customers (Zero Defects)
 All the Products Manufactured Cater to the Specific Requirements of the Clients. We Manufacture Products According to the International Standards. Our Performance and Commitment Are the Key for Our Success. We Make and Believe in Absolute Honesty and Transparency in Our Dealings with Our Clients and Business Associates

Onwards

The Primary Objective of Popular Systems is to Manufacture High Quality Assembly Wiring Harnesses. the Main Agenda of the Company Since Inception Has Been to Provide Its Customers with World Class Products at Competitive Prices and Fortify Consumer Trust.
Infrastructure
Manufacturing/Focused Factory
Our Commitment to Total Quality Management is Supported by Strategic Planning, Process Analysis and Implementation. from the Moment Your Order is Received, a Cross-functional Team is Dedicated to Your Needs from Product Definition, Through Launch and on to Program Assessment Where We Identify Opportunities for Continuous Improvement
Machinery
Fully Automatic Wire Cutting Striping and Crimping Machine – 1 No
Wire Cutting and Stripping Machine – 4 No      
Multi Core Cable Cutting and De-sheathing Machine – 1 No
Pneumatic Core Stripper – 2 Nos
Wire Cutting Stripping and Twisting Machine – 1 No
Microprocessor Based Battery Cable Cutting Machine – 1 No
Pneumatic Cable Outer Jacket Removal Machine – 1 No    
Pneumatic Crimping Machine for Scattered Terminals–5 Nos
Semi Automatic Crimping Machines – 10 Nos
Electronic Crimping Presses – 15 Nos
Applicators – 25 Nos
Toggle Crimping Machines – 30 Nos
Wire Stripping and Twisting Machines - 5 Nos
Soldering Station – 10 Nos
Coupler Assembly Station – 3 Nos
Air Compressor ( 3 Hp and 5 Hp) – 1 No Each
25 Kva Generator – 1 No
Microprocessor Based Harness Tester- 2 Nos
(1024 Points and 64 Points)
Quality
We Are an Iso 9001:2008 Firm.
Popular Systems Invests Heavily on Testing Procedures and Protocols to Ensure Trouble Free, Reliable Outputs. We Have a Mating Inspection Section, Coupler Seating Position-inspection Section and Harness Tester to Ensure High Quality Delivery.
 Product Information
Raw Materials Used for Production:
We Use Lapp (Single/Multi Core) Cables, Armored Cables,shielded Cables and Also Pvc Wires for Manufacture of Our Harnesses.we Use Imported Connectors Such as Sumitomo, Tyco, Berg and Molex for Specific Applications of Our Customers. We Also Have Good Tie-ups with Best Manufacturers of Couplers and Terminals in India. Polyamides and Master Batches from Srf and Dupont.
We Make Assembly Wiring Harness for the Speedometers, Tank Units and Electrical Gauges. We Make Harnesses for Elevators, Metering Pumps, Programmed Doors,textile Machines, Mold Machine Controllers Etc..
Production Capacity
We Make Around Five Million Crimps Per Month and We Have Ambitious Expansion Plans to Make Around Ten Million Crimps Per Month .
Competitivenes…
We Maintain Competitiveness with the Following Steps
•procurement of Raw Materials from the Most Cost Effective Sources,
•keeping the Least Inventory.
•adoption of the Best Process to Increase Productivity to the Optimum Level.
•adoption of the Latest Techniques,
•value Engineering as a Continuous Process
•best Utilization of Machinery, Man Power, Space, Power, Etc., to Gain the Maximum Efficiency.
•best Quality Product with Competitive Price.
•100% Acceptance with Customers (Zero Defects)
 All the Products Manufactured Cater to the Specific Requirements of the Clients. We Manufacture Products According to the International Standards. Our Performance and Commitment Are the Key for Our Success. We Make and Believe in Absolute Honesty and Transparency in Our Dealings with Our Clients and Business Associates.

The Primary Objective of Popular Systems is to Manufacture High Quality Assembly Wiring Harnesses. the Main Agenda of the Company Since Inception Has Been to Provide Its Customers with World Class Products at Competitive Prices and Fortify Consumer Trust.
Infrastructure
Manufacturing/Focused Factory
Our Commitment to Total Quality Management is Supported by Strategic Planning, Process Analysis and Implementation. from the Moment Your Order is Received, a Cross-functional Team is Dedicated to Your Needs from Product Definition, Through Launch and on to Program Assessment Where We Identify Opportunities for Continuous Improvement
Machineries
Fully Automatic Wire Cutting Striping and Crimping Machine – 1 No
Wire Cutting and Stripping Machine – 4 No     
Multi Core Cable Cutting and De-sheathing Machine – 1 No
Pneumatic Core Stripper – 2 Nos
Wire Cutting Stripping and Twisting Machine – 1 No
Microprocessor Based Battery Cable Cutting Machine – 1 No
Pneumatic Cable Outer Jacket Removal Machine – 1 No   
Pneumatic Crimping Machine for Scattered Terminals–5 Nos
Semi Automatic Crimping Machines – 10 Nos
Electronic Crimping Presses – 15 Nos
Applicators – 25 Nos
Toggle Crimping Machines – 30 Nos
Wire Stripping and Twisting Machines - 5 Nos
Soldering Station – 10 Nos
Coupler Assembly Station – 3 Nos
Air Compressor ( 3 Hp and 5 Hp) – 1 No Each
25 Kva Generator – 1 No
Microprocessor Based Harness Tester- 2 Nos
(1024 Points and 64 Points)
Quality
We Are an Iso 9001:2008 Firm.
Popular Systems Invests Heavily on Testing Procedures and Protocols to Ensure Trouble Free, Reliable Outputs. We Have a Mating Inspection Section, Coupler Seating Position-inspection Section and Harness Tester to Ensure High Quality Delivery.
 Product Information
Raw Materials Used for Production:
We Use Lapp (Single/Multi Core) Cables, Armored Cables,shielded Cables and Also Pvc Wires for Manufacture of Our Harnesses.we Use Imported Connectors Such as Sumitomo, Tyco, Berg and Molex for Specific Applications of Our Customers. We Also Have Good Tie-ups with Best Manufacturers of Couplers and Terminals in India. Polyamides and Master Batches from Srf and Dupont.
We Make Assembly Wiring Harness for the Speedometers, Tank Units and Electrical Gauges. We Make Harnesses for Elevators, Metering Pumps, Programmed Doors,textile Machines, Mold Machine Controllers Etc..
Production Capacity
We Make Around Five Million Crimps Per Month and We Have Ambitious Expansion Plans to Make Around Ten Million Crimps Per Month .
Competitivenes…
We Maintain Competitiveness with the Following Steps
•procurement of Raw Materials from the Most Cost Effective Sources,
•keeping the Least Inventory.
•adoption of the Best Process to Increase Productivity to the Optimum Level.
•adoption of the Latest Techniques,
•value Engineering as a Continuous Process
•best Utilization of Machinery, Man Power, Space, Power, Etc., to Gain the Maximum Efficiency.
•best Quality Product with Competitive Price.
•100% Acceptance with Customers (Zero Defects)
 All the Products Manufactured Cater to the Specific Requirements of the Clients. We Manufacture Products According to the International Standards. Our Performance and Commitment Are the Key for Our Success. We Make and Believe in Absolute Honesty and Transparency in Our Dealings with Our Clients and Business Associates.

The Primary Objective of Popular Systems is to Manufacture High Quality Assembly Wiring Harnesses. the Main Agenda of the Company Since Inception Has Been to Provide Its Customers with World Class Products at Competitive Prices and Fortify Consumer Trust. 
Infrastructure
Manufacturing/Focused Factory
Our Commitment to Total Quality Management is Supported by Strategic Planning, Process Analysis and Implementation. from the Moment Your Order is Received, a Cross-functional Team is Dedicated to Your Needs from Product Definition, Through Launch and on to Program Assessment Where We Identify Opportunities for Continuous Improvement
Machineries
Fully Automatic Wire Cutting Striping and Crimping Machine – 1 No
Wire Cutting and Stripping Machine – 4 No      
Multi Core Cable Cutting and De-sheathing Machine – 1 No
Pneumatic Core Stripper – 2 Nos
Wire Cutting Stripping and Twisting Machine – 1 No
Microprocessor Based Battery Cable Cutting Machine – 1 No
Pneumatic Cable Outer Jacket Removal Machine – 1 No    
Pneumatic Crimping Machine for Scattered Terminals–5 Nos 
Semi Automatic Crimping Machines – 10 Nos
Electronic Crimping Presses – 15 Nos
Applicators – 25 Nos
Toggle Crimping Machines – 30 Nos
Wire Stripping and Twisting Machines - 5 Nos
Soldering Station – 10 Nos
Coupler Assembly Station – 3 Nos
Air Compressor ( 3 Hp and 5 Hp) – 1 No Each
25 Kva Generator – 1 No
Microprocessor Based Harness Tester- 2 Nos
(1024 Points and 64 Points) 
Quality
We Are an Iso 9001:2008 Firm.
Popular Systems Invests Heavily on Testing Procedures and Protocols to Ensure Trouble Free, Reliable Outputs. We Have a Mating Inspection Section, Coupler Seating Position-inspection Section and Harness Tester to Ensure High Quality Delivery.
 Product Information
Raw Materials Used for Production:
We Use Lapp (Single/Multi Core) Cables, Armored Cables,shielded Cables and Also Pvc Wires for Manufacture of Our Harnesses.we Use Imported Connectors Such as Sumitomo, Tyco, Berg and Molex for Specific Applications of Our Customers. We Also Have Good Tie-ups with Best Manufacturers of Couplers and Terminals in India. Polyamides and Master Batches from Srf and Dupont.
We Make Assembly Wiring Harness for the Speedometers, Tank Units and Electrical Gauges. We Make Harnesses for Elevators, Metering Pumps, Programmed Doors,textile Machines, Mold Machine Controllers Etc..
Production Capacity
We Make Around Five Million Crimps Per Month and We Have Ambitious Expansion Plans to Make Around Ten Million Crimps Per Month .
Competitivenes
We Maintain Competitiveness with the Following Steps
•procurement of Raw Materials from the Most Cost Effective Sources, 
•keeping the Least Inventory. 
•adoption of the Best Process to Increase Productivity to the Optimum Level. 
•adoption of the Latest Techniques, 
•value Engineering as a Continuous Process 
•best Utilization of Machinery, Man Power, Space, Power, Etc., to Gain the Maximum Efficiency. 
•best Quality Product with Competitive Price. 
•100% Acceptance with Customers (Zero Defects)
 All the Products Manufactured Cater to the Specific Requirements of the Clients. We Manufacture Products According to the International Standards. Our Performance and Commitment Are the Key for Our Success. We Make and Believe in Absolute Honesty and Transparency in Our Dealings with Our Clients and Business Associates.

Multi Strand Wire offered are available in voltage rate options of 300/500V, 450/750V.

 

Specifications:

 

• Comes with nominal cross section options of 0.75 mm2 to 630 mm2
• Suitable for use in varied applications like for general purpose, for power, for fixed, protected installation and others
• Conductor construction option of plain annealed copper wires in solid or stranded options
• Option of PVC insulation with core color choice of red, brown, grey and others
• Wires can be built to handle different operating temperatures
• Can also be OEM configured as demanded by the customers

The Primary Objective of Popular Systems is to Manufacture High Quality Assembly Wiring Harnesses. the Main Agenda of the Company Since Inception Has Been to Provide Its Customers with World Class Products at Competitive Prices and Fortify Consumer Trust. 
Infrastructure
Manufacturing/Focused Factory
Our Commitment to Total Quality Management is Supported by Strategic Planning, Process Analysis and Implementation. from the Moment Your Order is Received, a Cross-functional Team is Dedicated to Your Needs from Product Definition, Through Launch and on to Program Assessment Where We Identify Opportunities for Continuous Improvement
Machineries
Fully Automatic Wire Cutting Striping and Crimping Machine – 1 No
Wire Cutting and Stripping Machine – 4 No      
Multi Core Cable Cutting and De-sheathing Machine – 1 No
Pneumatic Core Stripper – 2 Nos
Wire Cutting Stripping and Twisting Machine – 1 No
Microprocessor Based Battery Cable Cutting Machine – 1 No
Pneumatic Cable Outer Jacket Removal Machine – 1 No    
Pneumatic Crimping Machine for Scattered Terminals–5 Nos 
Semi Automatic Crimping Machines – 10 Nos
Electronic Crimping Presses – 15 Nos
Applicators – 25 Nos
Toggle Crimping Machines – 30 Nos
Wire Stripping and Twisting Machines - 5 Nos
Soldering Station – 10 Nos
Coupler Assembly Station – 3 Nos
Air Compressor ( 3 Hp and 5 Hp) – 1 No Each
25 Kva Generator – 1 No
Microprocessor Based Harness Tester- 2 Nos
(1024 Points and 64 Points) 
Quality
We Are an Iso 9001:2008 Firm.
Popular Systems Invests Heavily on Testing Procedures and Protocols to Ensure Trouble Free, Reliable Outputs. We Have a Mating Inspection Section, Coupler Seating Position-inspection Section and Harness Tester to Ensure High Quality Delivery.
 Product Information
Raw Materials Used for Production:
We Use Lapp (Single/Multi Core) Cables, Armored Cables,shielded Cables and Also Pvc Wires for Manufacture of Our Harnesses.we Use Imported Connectors Such as Sumitomo, Tyco, Berg and Molex for Specific Applications of Our Customers. We Also Have Good Tie-ups with Best Manufacturers of Couplers and Terminals in India. Polyamides and Master Batches from Srf and Dupont.
We Make Assembly Wiring Harness for the Speedometers, Tank Units and Electrical Gauges. We Make Harnesses for Elevators, Metering Pumps, Programmed Doors,textile Machines, Mold Machine Controllers Etc..
Production Capacity
We Make Around Five Million Crimps Per Month and We Have Ambitious Expansion Plans to Make Around Ten Million Crimps Per Month .
Competitivenes…
We Maintain Competitiveness with the Following Steps
•procurement of Raw Materials from the Most Cost Effective Sources, 
•keeping the Least Inventory. 
•adoption of the Best Process to Increase Productivity to the Optimum Level. 
•adoption of the Latest Techniques, 
•value Engineering as a Continuous Process 
•best Utilization of Machinery, Man Power, Space, Power, Etc., to Gain the Maximum Efficiency. 
•best Quality Product with Competitive Price. 
•100% Acceptance with Customers (Zero Defects)
 All the Products Manufactured Cater to the Specific Requirements of the Clients. We Manufacture Products According to the International Standards. Our Performance and Commitment Are the Key for Our Success. We Make and Believe in Absolute Honesty and Transparency in Our Dealings with Our Clients and Business Associates.

Thermocouple Wires offered comes with Nichrome conductor support.

 

Specifications:

 

• Features superior fiberglass insulation of lasting performance
• Available with shield options of tinned copper or steel stainless
• Can be made available in options of different sizes
• Available in rated temperature option of -60 to 350degree C
• Resistance alloy wire used for electrical heating element
• Provides for high electrical resistivity
• Having small temperature coefficient resistance

The Primary Objective of Popular Systems is to Manufacture High Quality Assembly Wiring Harnesses. the Main Agenda of the Company Since Inception Has Been to Provide Its Customers with World Class Products at Competitive Prices and Fortify Consumer Trust.
Infrastructure
Manufacturing/Focused Factory
Our Commitment to Total Quality Management is Supported by Strategic Planning, Process Analysis and Implementation. from the Moment Your Order is Received, a Cross-functional Team is Dedicated to Your Needs from Product Definition, Through Launch and on to Program Assessment Where We Identify Opportunities for Continuous Improvement
Machineries
Fully Automatic Wire Cutting Striping and Crimping Machine – 1 No
Wire Cutting and Stripping Machine – 4 No      
Multi Core Cable Cutting and De-sheathing Machine – 1 No
Pneumatic Core Stripper – 2 Nos
Wire Cutting Stripping and Twisting Machine – 1 No
Microprocessor Based Battery Cable Cutting Machine – 1 No
Pneumatic Cable Outer Jacket Removal Machine – 1 No    
Pneumatic Crimping Machine for Scattered Terminals–5 Nos
Semi Automatic Crimping Machines – 10 Nos
Electronic Crimping Presses – 15 Nos
Applicators – 25 Nos
Toggle Crimping Machines – 30 Nos
Wire Stripping and Twisting Machines - 5 Nos
Soldering Station – 10 Nos
Coupler Assembly Station – 3 Nos
Air Compressor ( 3 Hp and 5 Hp) – 1 No Each
25 Kva Generator – 1 No
Microprocessor Based Harness Tester- 2 Nos
(1024 Points and 64 Points)
Quality
We Are an Iso 9001:2008 Firm.
Popular Systems Invests Heavily on Testing Procedures and Protocols to Ensure Trouble Free, Reliable Outputs. We Have a Mating Inspection Section, Coupler Seating Position-inspection Section and Harness Tester to Ensure High Quality Delivery.
 Product Information
Raw Materials Used for Production:
We Use Lapp (Single/Multi Core) Cables, Armored Cables,shielded Cables and Also Pvc Wires for Manufacture of Our Harnesses.we Use Imported Connectors Such as Sumitomo, Tyco, Berg and Molex for Specific Applications of Our Customers. We Also Have Good Tie-ups with Best Manufacturers of Couplers and Terminals in India. Polyamides and Master Batches from Srf and Dupont.
We Make Assembly Wiring Harness for the Speedometers, Tank Units and Electrical Gauges. We Make Harnesses for Elevators, Metering Pumps, Programmed Doors,textile Machines, Mold Machine Controllers Etc..
Production Capacity
We Make Around Five Million Crimps Per Month and We Have Ambitious Expansion Plans to Make Around Ten Million Crimps Per Month .
Competitivenes
We Maintain Competitiveness with the Following Steps
•procurement of Raw Materials from the Most Cost Effective Sources,
•keeping the Least Inventory.
•adoption of the Best Process to Increase Productivity to the Optimum Level.
•adoption of the Latest Techniques,
•value Engineering as a Continuous Process
•best Utilization of Machinery, Man Power, Space, Power, Etc., to Gain the Maximum Efficiency.
•best Quality Product with Competitive Price.
•100% Acceptance with Customers (Zero Defects)
 All the Products Manufactured Cater to the Specific Requirements of the Clients. We Manufacture Products According to the International Standards. Our Performance and Commitment Are the Key for Our Success. We Make and Believe in Absolute Honesty and Transparency in Our Dealings with Our Clients and Business Associates.

The Primary Objective of Popular Systems is to Manufacture High Quality Assembly Wiring Harnesses. the Main Agenda of the Company Since Inception Has Been to Provide Its Customers with World Class Products at Competitive Prices and Fortify Consumer Trust.
Infrastructure
Manufacturing/Focused Factory
Our Commitment to Total Quality Management is Supported by Strategic Planning, Process Analysis and Implementation. from the Moment Your Order is Received, a Cross-functional Team is Dedicated to Your Needs from Product Definition, Through Launch and on to Program Assessment Where We Identify Opportunities for Continuous Improvement
Machinery
Fully Automatic Wire Cutting Striping and Crimping Machine – 1 No
Wire Cutting and Stripping Machine – 4 No      
Multi Core Cable Cutting and De-sheathing Machine – 1 No
Pneumatic Core Stripper – 2 Nos
Wire Cutting Stripping and Twisting Machine – 1 No
Microprocessor Based Battery Cable Cutting Machine – 1 No
Pneumatic Cable Outer Jacket Removal Machine – 1 No    
Pneumatic Crimping Machine for Scattered Terminals–5 Nos
Semi Automatic Crimping Machines – 10 Nos
Electronic Crimping Presses – 15 Nos
Applicators – 25 Nos
Toggle Crimping Machines – 30 Nos
Wire Stripping and Twisting Machines - 5 Nos
Soldering Station – 10 Nos
Coupler Assembly Station – 3 Nos
Air Compressor ( 3 Hp and 5 Hp) – 1 No Each
25 Kva Generator – 1 No
Microprocessor Based Harness Tester- 2 Nos
(1024 Points and 64 Points)
Quality
We Are an Iso 9001:2008 Firm.
Popular Systems Invests Heavily on Testing Procedures and Protocols to Ensure Trouble Free, Reliable Outputs. We Have a Mating Inspection Section, Coupler Seating Position-inspection Section and Harness Tester to Ensure High Quality Delivery.
 Product Information
Raw Materials Used for Production:
We Use Lapp (Single/Multi Core) Cables, Armored Cables,shielded Cables and Also Pvc Wires for Manufacture of Our Harnesses.we Use Imported Connectors Such as Sumitomo, Tyco, Berg and Molex for Specific Applications of Our Customers. We Also Have Good Tie-ups with Best Manufacturers of Couplers and Terminals in India. Polyamides and Master Batches from Srf and Dupont.
We Make Assembly Wiring Harness for the Speedometers, Tank Units and Electrical Gauges. We Make Harnesses for Elevators, Metering Pumps, Programmed Doors,textile Machines, Mold Machine Controllers Etc..
Production Capacity
We Make Around Five Million Crimps Per Month and We Have Ambitious Expansion Plans to Make Around Ten Million Crimps Per Month .
Competitivenes…
We Maintain Competitiveness with the Following Steps
•procurement of Raw Materials from the Most Cost Effective Sources,
•keeping the Least Inventory.
•adoption of the Best Process to Increase Productivity to the Optimum Level.
•adoption of the Latest Techniques,
•value Engineering as a Continuous Process
•best Utilization of Machinery, Man Power, Space, Power, Etc., to Gain the Maximum Efficiency.
•best Quality Product with Competitive Price.
•100% Acceptance with Customers (Zero Defects)
 All the Products Manufactured Cater to the Specific Requirements of the Clients. We Manufacture Products According to the International Standards. Our Performance and Commitment Are the Key for Our Success. We Make and Believe in Absolute Honesty and Transparency in Our Dealings with Our Clients and Business Associates.

The Primary Objective of Popular Systems is to Manufacture High Quality Assembly Wiring Harnesses. the Main Agenda of the Company Since Inception Has Been to Provide Its Customers with World Class Products at Competitive Prices and Fortify Consumer Trust.
Infrastructure
Manufacturing/Focused Factory
Our Commitment to Total Quality Management is Supported by Strategic Planning, Process Analysis and Implementation. from the Moment Your Order is Received, a Cross-functional Team is Dedicated to Your Needs from Product Definition, Through Launch and on to Program Assessment Where We Identify Opportunities for Continuous Improvement
Machineries
Fully Automatic Wire Cutting Striping and Crimping Machine – 1 No
Wire Cutting and Stripping Machine – 4 No      
Multi Core Cable Cutting and De-sheathing Machine – 1 No
Pneumatic Core Stripper – 2 Nos
Wire Cutting Stripping and Twisting Machine – 1 No
Microprocessor Based Battery Cable Cutting Machine – 1 No
Pneumatic Cable Outer Jacket Removal Machine – 1 No    
Pneumatic Crimping Machine for Scattered Terminals–5 Nos
Semi Automatic Crimping Machines – 10 Nos
Electronic Crimping Presses – 15 Nos
Applicators – 25 Nos
Toggle Crimping Machines – 30 Nos
Wire Stripping and Twisting Machines - 5 Nos
Soldering Station – 10 Nos
Coupler Assembly Station – 3 Nos
Air Compressor ( 3 Hp and 5 Hp) – 1 No Each
25 Kva Generator – 1 No
Microprocessor Based Harness Tester- 2 Nos
(1024 Points and 64 Points)
Quality
We Are an Iso 9001:2008 Firm.
Popular Systems Invests Heavily on Testing Procedures and Protocols to Ensure Trouble Free, Reliable Outputs. We Have a Mating Inspection Section, Coupler Seating Position-inspection Section and Harness Tester to Ensure High Quality Delivery.
 Product Information
Raw Materials Used for Production:
We Use Lapp (Single/Multi Core) Cables, Armored Cables,shielded Cables and Also Pvc Wires for Manufacture of Our Harnesses.we Use Imported Connectors Such as Sumitomo, Tyco, Berg and Molex for Specific Applications of Our Customers. We Also Have Good Tie-ups with Best Manufacturers of Couplers and Terminals in India. Polyamides and Master Batches from Srf and Dupont.
We Make Assembly Wiring Harness for the Speedometers, Tank Units and Electrical Gauges. We Make Harnesses for Elevators, Metering Pumps, Programmed Doors,textile Machines, Mold Machine Controllers Etc..
Production Capacity
We Make Around Five Million Crimps Per Month and We Have Ambitious Expansion Plans to Make Around Ten Million Crimps Per Month .
Competitivenes…
We Maintain Competitiveness with the Following Steps
•procurement of Raw Materials from the Most Cost Effective Sources,
•keeping the Least Inventory.
•adoption of the Best Process to Increase Productivity to the Optimum Level.
•adoption of the Latest Techniques,
•value Engineering as a Continuous Process
•best Utilization of Machinery, Man Power, Space, Power, Etc., to Gain the Maximum Efficiency.
•best Quality Product with Competitive Price.
•100% Acceptance with Customers (Zero Defects)
 All the Products Manufactured Cater to the Specific Requirements of the Clients. We Manufacture Products According to the International Standards. Our Performance and Commitment Are the Key for Our Success. We Make and Believe in Absolute Honesty and Transparency in Our Dealings with Our Clients and Business Associates.

Xlpe Cables offered feature compact stranded copper conductor support.

 

Specifications:

 

• Provides for flexible application usage
• XLPE cross-linked polyethylene insulation support
• Feature filler support of strip, yarn, or paper
• Inner covering finish comprising extruded PVC
• Armour option of steel wire, steel tape, or aluminium tape
• Suitable for power transmission and distribution line
• Offering high temperature allowance for long-term working